{"id":1059,"date":"2020-04-28T15:52:01","date_gmt":"2020-04-28T15:52:01","guid":{"rendered":"https:\/\/allgaiermogensen.es\/?p=1059"},"modified":"2020-09-18T18:22:44","modified_gmt":"2020-09-18T18:22:44","slug":"gsort-separacion-seca-de-materiales-por-densidad-a-bajo-coste","status":"publish","type":"post","link":"https:\/\/mogensen.es\/en\/gsort-separacion-seca-de-materiales-por-densidad-a-bajo-coste\/","title":{"rendered":"GSort \u2013 Dry separation by density of bulk materials at low cost"},"content":{"rendered":"

The requirements for separating materials with different densities are becoming more demanding, and regardless of whether it comes to the purity of the separated materials, the machine\u2019s performance, or adherence to environmental standards that guarantee a sustainable process \u2013 Allgaier delivers the right answer with its newest development: the Densimetric Table GSort<\/a><\/p>\n\n\n\n

With the GSORT is possible to separate by density dry bulk materials from 0,5 mm to 50 mm (up to 80 mm in lights materials as coal or aluminum recycling) with a density difference from about 20%, using air (no water to be recovery or drying process required).<\/p>\n\n\n\n

CASES WITH DIFFERENT MATERIALS<\/strong><\/p>\n\n\n\n

When we have the desired particle, we can obtain the proper quality. This quality is defined by the minerals market, being a good example the mineral Baryte.<\/p>\n\n\n\n

Worldwide, around 70% of baryte is used as a weighting agent for drilling fluids in oil and gas exploration to prevent the collapse of the oil well during drilling operations.<\/p>\n\n\n\n

For the oil industry the absolute density in Baryte required is around 4,2 kg\/ltr \u2013 Baryte\u2019s density in its purest form is 4,5 kg\/ltr. For some Chemical applications it can come up to 4,35 kg\/ltr.<\/p>\n\n\n\n

FIRST TESTS PERFORMED ON BARYTE WITH DENSIMETRIC TABLES <\/strong><\/p>\n\n\n\n

Between the end of 2014 and the beginning of 2015, we carried out several tests with 80 tons of Baryte approx., from three different mines located in Morocco and China. For this first round of tests, performed at our test center previously located in Asturias, Spain, we used our pilot test plant adapted to local real conditions. The target density of Baryte after concentration was 4,2 kg\/ltr and with the tests we reached 4,44 kg\/ltr in one fraction.<\/p>\n\n\n\n

Following tests were performed in 2017 using Densimetric Table sold as a \u201ctry and buy\u201d version. In this scenario, the target density of Baryte after concentration was 4,2 kg\/ltr and we obtained 4,32 kg\/ltr with a sample of 30 t\/h of testing material. <\/s>un flujo de alimentaci\u00f3n de 30 t \/ h de material.<\/p>\n\n\n\n

TESTS FOR MINING APPLICATIONS USING THE GSort DENSIMETRIC TABLE<\/strong><\/p>\n\n\n\n

Potential application: Iron ore concentration with an approximate production per year of 2.300.000 Tons.<\/p>\n\n\n\n

During the development stages of the GSort, iron pellets and rocks were used as contaminant agents during the tests performed for iron ore.<\/p>\n\n\n\n

The main iron-based ores used were Magnetite (Fe3 O4, 72% iron), and Hematite (Fe2O3, 70% iron).<\/p>\n\n\n\n

The Magnetite process requires:<\/p>\n\n\n\n

\u2013 Coarse particles direct to autogenous mill + screen<\/p>\n\n\n\n

\u2013 Magnetic separation<\/p>\n\n\n\n

\u2013 Wet process with mills and hydro-cyclones, following a metallurgical process<\/p>\n\n\n\n

The Hematite process requires:<\/p>\n\n\n\n

\u2013 Multistage crushing + screening process to obtain i.e. 1 \u2013 10 mm fraction.<\/p>\n\n\n\n

\u2013 Concentration process based on hydro-classificators. Here the GSort can be introduced for a separation with dry density concentration, and energy and water savings.<\/p>\n\n\n\n

The typical iron concentration after crushing and screening is of 55%, while the target concentration after size reduction ranges from 55% to 60 - 67%<\/p>\n\n\n\n

For an increased performance in Magnetite and Hematite processes, there are two alternatives:<\/p>\n\n\n\n

C\u00e9lulas de flotaci\u00f3n (clasificaci\u00f3n)<\/em>:<\/p>\n\n\n\n

In this wet process the water drags light particles - usually fine to medium size sands\/gravel and some fine iron - leaving coarse sands\/gravel and medium to coarse iron at the bottom outlet.<\/p>\n\n\n\n

Dry Densimetric Concentration with the GSort:<\/em><\/p>\n\n\n\n

The dry process of the GSort is based on a vibrating inclined base crossed by an air flow, so that with the proper regulation the air transports the light sands\/gravels towards one of the outlets of the equipment, and the vibratory movement (trepidatory) transports heavy sand\/gravel with high iron content to the opposite outlet.<\/p>\n\n\n\n

In some mining metal processes, the metal fraction combines with other grain elements, generally sulfates, so the metal fraction does not dissolve homogeneously in the rock. In these processes it is possible to use the GSort.<\/p>\n\n\n\n

The greater the density difference between the materials, the larger the grain size bands can become. With the GSort it is possible to adjust the parameters individually, quickly and easily, ensuring that the machine is always perfectly adjusted for the materials that are being separated.<\/p>\n\n\n\n

An extraction hood and ducts can be installed to partially or fully recirculate the air.<\/p>\n\n\n\n

USE OF THE GSort IN OTHER MINING PROCESSES<\/strong><\/p>\n\n\n\n

Dry density separation offers outstanding advantages in water and energy saving and is more environmentally friendly than conventional wet processes.<\/p>\n\n\n\n

Advantages in using the GSort as alternative to wet processes include:<\/p>\n\n\n\n

\u2022 Suitable in process where crushing and screening are applied to liberate the mineral.<\/p>\n\n\n\n

\u2022 Size range 1 to 50 mm (even 0,5 to 80 mm, depending on the density) can be concentrated with GSort<\/p>\n\n\n\n

 \u2022 Minimum difference in absolute density between heavy fraction and light fraction of about 20%.<\/p>\n\n\n\n

This compact solution is also available to be installed in underground mines. Some potential customers recommendation advises on concentrating the reject on the pit. Every ton left down means:<\/p>\n\n\n\n

- Less energy is required to move up the surface.<\/p>\n\n\n\n

- Lower transportation costs.<\/p>\n\n\n\n

- Lower process flow (washing, crushing, drying\u2026)<\/p>\n\n\n\n

GSort DENSITY SEPARATION \u2013 NEW OPPORTUNITIES BY AIR SEPARATION<\/strong><\/p>\n\n\n\n

The new GSort can replace or complement wet gravity separators. This not only improves water management, but also reduces energy costs. Moreover, the new design lowers assembly, disassembly, and transportation costs.<\/p>\n\n\n\n

The GSort also can be combined with sensor technologies, as our MOGENSEN MSort.<\/p>\n\n\n\n

Sorting parameters can be adjusted individually offering maximum flexibility. The machine\u2019s overall height has been reduced for an optimized equipment footprint.<\/p>\n\n\n\n

The new design minimizes downtimes and guarantees stable performance.<\/p>","protected":false},"excerpt":{"rendered":"

The requirements for separating materials with different densities are becoming more demanding.<\/p>","protected":false},"author":1,"featured_media":1065,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[29],"tags":[27,26,25,28,13],"class_list":["post-1059","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-mesas-densimetricas","tag-clasificacion-de-materiales-industriales","tag-gsort","tag-mesas-densimetricas","tag-separacion-de-materias-primas","tag-tecnologia-de-procesos"],"acf":[],"yoast_head":"\nGSort \u2013 Separaci\u00f3n seca de materiales por densidad a bajo coste. - MOGENSEN Spain<\/title>\n<meta name=\"description\" content=\"Especialistas en dise\u00f1o y suministro de sistemas y equipos industriales tales como mesas densim\u00e9tricas, cribas, plantas de lavado de arenas, equipos de secado y enfriado, tamizadoras, entre otros.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/mogensen.es\/en\/gsort-separacion-seca-de-materiales-por-densidad-a-bajo-coste\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"GSort \u2013 Separaci\u00f3n seca de materiales por densidad a bajo coste.\" \/>\n<meta property=\"og:description\" content=\"Especialistas en dise\u00f1o y suministro de sistemas y equipos industriales tales como mesas densim\u00e9tricas, cribas, plantas de lavado de arenas, equipos de secado y enfriado, tamizadoras, entre otros.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/mogensen.es\/en\/gsort-separacion-seca-de-materiales-por-densidad-a-bajo-coste\/\" \/>\n<meta property=\"og:site_name\" content=\"MOGENSEN Spain\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/Allgaier-Mogensen-SLU-158462750935628\/\" \/>\n<meta property=\"article:published_time\" content=\"2020-04-28T15:52:01+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2020-09-18T18:22:44+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/mogensen.es\/wp-content\/uploads\/2020\/04\/GSort-\u2013-Separaci\u00f3n-seca-de-materiales-por-densidad-a-bajo-coste.png\" \/>\n\t<meta property=\"og:image:width\" content=\"800\" \/>\n\t<meta property=\"og:image:height\" content=\"428\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/png\" \/>\n<meta name=\"author\" content=\"Mogensen\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:creator\" content=\"@almospain\" \/>\n<meta name=\"twitter:site\" content=\"@almospain\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Mogensen\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"6 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\/\/mogensen.es\/gsort-separacion-seca-de-materiales-por-densidad-a-bajo-coste\/#article\",\"isPartOf\":{\"@id\":\"https:\/\/mogensen.es\/gsort-separacion-seca-de-materiales-por-densidad-a-bajo-coste\/\"},\"author\":{\"name\":\"Mogensen\",\"@id\":\"https:\/\/mogensen.es\/#\/schema\/person\/4683086cb78ad97dc54584619187529e\"},\"headline\":\"GSort \u2013 Separaci\u00f3n seca de materiales por densidad a bajo coste.\",\"datePublished\":\"2020-04-28T15:52:01+00:00\",\"dateModified\":\"2020-09-18T18:22:44+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\/\/mogensen.es\/gsort-separacion-seca-de-materiales-por-densidad-a-bajo-coste\/\"},\"wordCount\":1127,\"commentCount\":0,\"publisher\":{\"@id\":\"https:\/\/mogensen.es\/#organization\"},\"image\":{\"@id\":\"https:\/\/mogensen.es\/gsort-separacion-seca-de-materiales-por-densidad-a-bajo-coste\/#primaryimage\"},\"thumbnailUrl\":\"https:\/\/mogensen.es\/wp-content\/uploads\/2020\/04\/GSort-\u2013-Separaci\u00f3n-seca-de-materiales-por-densidad-a-bajo-coste.png\",\"keywords\":[\"clasificaci\u00f3n de materiales industriales\",\"GSort\",\"mesas densim\u00e9tricas\",\"separaci\u00f3n de materias primas\",\"tecnolog\u00eda de procesos\"],\"articleSection\":[\"Mesas Densim\u00e9tricas\"],\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"CommentAction\",\"name\":\"Comment\",\"target\":[\"https:\/\/mogensen.es\/gsort-separacion-seca-de-materiales-por-densidad-a-bajo-coste\/#respond\"]}]},{\"@type\":\"WebPage\",\"@id\":\"https:\/\/mogensen.es\/gsort-separacion-seca-de-materiales-por-densidad-a-bajo-coste\/\",\"url\":\"https:\/\/mogensen.es\/gsort-separacion-seca-de-materiales-por-densidad-a-bajo-coste\/\",\"name\":\"GSort \u2013 Separaci\u00f3n seca de materiales por densidad a bajo coste. - 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